Bremar - Brake Press Tool Spotlight
Bremar, based in Melbourne, Australia, has transformed its engineering design services by integrating 3D printing, specifically using Markforged’s advanced technology. This strategic move was initiated when Bremar established its in-house 3D printing capabilities in 2023, allowing them to deliver lighter, stronger, and more efficient products.
Client Challenge and Solution
Bremar addressed a critical issue for a local engineering firm: designing a cost-effective press brake tool for processing sheet materials. Traditionally, creating such a tool through CNC machining was cost-prohibitive, especially with a need for only 100 units. Bremar’s solution involved digital design, simulation, and rapid 3D prototyping.
The tool, printed using Markforged’s Onyx® composite, proved not only functional as a prototype but also suitable as an end-use product. This material choice ensured high durability and reliability in operation.
– Tim Woods, Engineering Manager, Bremar“Our strategy was to integrate additive manufacturing into our total service package.”
Advantages of the 3D Printed Tool
- Efficiency: Production time was slashed by a factor of eight compared to traditional toolmaking, achieving what previously required multiple processes in just one.
- Design Flexibility: Quick modifications were possible; a minor design change was implemented overnight, demonstrating the adaptability of 3D printing.
- Cost-Effectiveness: The method significantly reduced labor and material costs while maintaining high-quality output.
Strategic Benefits
Bremar’s capability to leverage 3D printing for high-volume production enhanced their service offerings, positioning them as more than just a printing bureau. The integration of additive manufacturing into their workflow has allowed for fast, functional, and tailored components that meet specific client demands efficiently.
Bremar’s use of 3D printing technology transforms client challenges into superior products with notable advantages in production speed, flexibility, and cost.
– Tim Woods, Engineering Manager, Bremar“The introduction of a printed tool reduced the production time per unit by a factor of eight.”
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